MAX KAUNG
MECHANICAL ENGINEERING / AEROSPACE — NORTHWESTERN UNIVERSITY

I build hardware, then prove it works.

Six projects spanning liquid rocket propulsion, vehicle suspension, drone research, and assistive-device design — from first sketch through CAD, analysis, and the shop floor.

BS/MS student in Materials Science & Mechanical Engineering. I like problems that need both a hand-calc and a hand tool — modeling something in ANSYS or MATLAB, then cutting metal to match it. The same habit of precise, repeatable folds carries over to the origami dragon alongside.

An origami dragon, hand-folded from red paper, wings spread
Origami dragon, folded by hand
01Liquid Propulsion Nozzle 02Solar Car Brake Rotors 03Drone Wind Pathing Research 04Paper Additive Research 05Extendable Walking Stick 06Automatic Granular Dispenser
SHEET 01 / 06 — NUSTARS, NORTHWESTERN AEROSPACE TEAM

Liquid Propulsion Nozzle

ROLE: Propulsion, nozzle design
IN PROGRESS

Helped develop a finite difference method (FDM) model for heat transfer in the nozzle, built in MATLAB with an implicit 2D scheme, to back up ANSYS results — learning the underlying FDM theory to expand the model.

  • Built the MATLAB data analysis and visualization for temperature, flux, and stress data, including a function that incorporates temperature-varying material properties into the model.
  • Drove the nozzle design and materials research: a throat insert and separated chambers with alignment pins keep performance up at high temperature while cutting cost, with further work on pin and o-ring tolerances.
  • Presented the design in a preliminary design review to the propulsion chief engineer.
MATLAB ANSYS SolidWorks
Current work The nozzle team recently presented its preliminary design review. The nozzle is being manufactured in-house now, ahead of hydrostatic testing and hot firing.
ANSYS heat transfer contour through the nozzle wall
ANSYS heat-transfer contour
CAD assembly of nozzle, injector, and igniter
Nozzle / injector / igniter assembly
MATLAB finite difference method temperature plots
FDM temperature results, MATLAB
Cutaway render of the final nozzle assembly
Final nozzle assembly, cutaway
SHEET 02 / 06 — NORTHWESTERN SOLAR CAR, SUSPENSION SUBTEAM

Solar Car Brake Rotors

ROLE: Suspension, rotor redesign
RACED · NEW CYCLE

The car's front suspension had a warped rotor and seized calipers. I redesigned all four rotors to fit new calipers while minimizing weight.

  • Ran brake calculations and a cost analysis to select the replacement calipers.
  • Redesigned the rotors with a larger annulus for brake pad contact and a higher factor of safety, validated in ANSYS FEA.
  • Manufactured the rotors myself, gaining hands-on experience with the conversational mill, waterjet, and surface grinder.
ANSYS FEA SolidWorks Waterjet / Mill
Current work The team recently returned from the 2026 Formula Sun Grand Prix. As we head into a new design cycle, I'm designing the car's suspension geometry, working from the 2026 ASC regulations.
The original warped, corroded brake rotor
Original rotor — warped, corroded
Redesigned rotor CAD render
Redesigned rotor
ANSYS static structural safety factor analysis of the rotor
ANSYS safety-factor analysis
Northwestern Solar Car team with the car at competition
Team at Formula Sun Grand Prix
SHEET 03 / 06 — FLOW FIELD IMAGING LAB, UNIVERSITY OF MINNESOTA

Drone Wind Pathing Research

ROLE: Undergraduate researcher
ONGOING

Research on wind-based route optimization for drones, focused on CFD-based design of a miniature city used to validate the pathing model.

  • Designed a miniature cityscape from cardboard and acrylic sheets for real-world validation of the drone pathing algorithm.
  • Used OpenFOAM CFD both to shape the city into a clear, optimized route, and to train the wind-field prediction model.
  • Helped design and build the fan wall — t-slot aluminum framing — used to generate the city's wind conditions, running structural and modal analysis to optimize it for strength and cost.
5.32 × 3.37 mcity model footprint
8 × 5 × 6 mCFD domain size
4,537 CFMper fan, 20 in dia.
4 × 3fan wall columns × fans
OpenFOAM CFD SolidWorks Modal analysis
CFD render of the miniature city model
Miniature city, CFD model
Wind velocity magnitude heatmap around city buildings
Wind velocity magnitude around buildings
T-slot aluminum frame for the fan wall
Fan wall frame, t-slot aluminum
Structural deformation analysis of the fan wall frame
Frame deformation analysis
SHEET 04 / 06 — MINNETONKA RESEARCH / MINNESOTA CENTER FOR BOOK ARTS

Paper Additive Research Project

ROLE: Independent researcher
COMPLETED

An independent research project on how bio-polymeric additives affect the folding strength of paper, in the context of origami applications.

  • Hand-made abaca paper samples at the Minnesota Center for Book Arts, alongside a University of Minnesota mentor, at varying levels of biopolymeric additive.
  • Tested thickness, folding endurance, folding elasticity, and wet strength of each sample in a lab, then wrote the results up as a research paper.
  • Awarded the Grand Silver Award at the Minnesota State Engineering & Science Fair, plus a materials science award from ASM International.
Handmade papermaking Mechanical testing
Pouring pulp during handmade papermaking
Forming paper sheets by hand
Folding endurance chart across additive types
Folding endurance by additive
Science fair research poster
Minnesota State Science & Engineering Fair poster
SHEET 05 / 06 — DESIGN THINKING & COMMUNICATION, NORTHWESTERN

Extendable Walking Stick

ROLE: Team of 4, design lead
COMPLETED · 12 WEEKS

A client with muscular dystrophy needed a portable, discreet way to independently stand up from any chair. Our team built an extendable walking stick that lifts a seated user with the flip of a switch.

  • The design was chosen through mock-up testing with the client, for its portability and discreetness: a switch-activated linear actuator, a rechargeable drill battery, and a 3D-printed shell housing the circuitry.
  • I led the brainstorming and design decisions, contributed most of the sketches and SolidWorks CAD, and iterated through 3D prints of the shell and the battery connection.
1,000 Nlift force (220 lb)
20 inactuator stroke length
400extensions per charge
5 lbactuator weight
SolidWorks 3D Printing Linear actuator
One-page summary of the extendable walking stick design
Design summary, "The Extend-a-Stick"
Hand-drawn design sketches of the walking stick
Early design sketches
Exploded CAD view of the walking stick assembly
Exploded assembly, SolidWorks
SHEET 06 / 06 — DESIGN THINKING & COMMUNICATION, NORTHWESTERN

Automatic Granular Dispenser

ROLE: Mechanical design & manufacturing
COMPLETED · 12 WEEKS

Designed for students with limited motor skills, so they could take part in vocational pouring and dispensing tasks with more independence.

  • A stepper-motor-driven auger dispenses controlled quantities of material; a lazy-susan turntable lets one run fill multiple containers, and windows into the mechanism keep students engaged with how it works.
  • I contributed most to the design, printing, and manufacturing of the mechanical parts — optimizing the auger and its stand for a smaller footprint and easy teardown for cleaning — and produced most of the CAD visuals for the client presentation.
SolidWorks 3D Printing Stepper motor control
Finished automatic granular dispenser prototype
Finished prototype
CAD cutaway of the auger and hopper mechanism
Auger and hopper, CAD cutaway
Engineering drawing of the auger housing
Auger housing, dimensioned drawing

About

I'm a Mechanical Engineering student at Northwestern, concentrating in aerospace, on the BS/MS track in Materials Science & Mechanical Engineering. I've been doing independent, curiosity-driven technical work since high school — it's carried through into propulsion hardware, vehicle design, and CFD research today.

The dragon up top is mine, too — folded by hand from a single sheet of paper. Same patience for a precise, repeatable fold, whether it's in paper or an o-ring groove.

SolidWorks ANSYS FEA OpenFOAM CFD MATLAB